Automation and Robotics

Our technology empowers employees, creates opportunities for skill development, and ensures sustainable growth that keeps jobs local. Learn more about Grifco’s approach to combining precision robotics with human expertise in our manufacturing facility.

Innovation That Keeps Jobs Local

Honouring Our Heritage, Powering the Future

For over 110 years, Grifco has been committed to building products that stand the test of time - and doing so right here in Australia. Our production facilities have grown alongside our customers, ensuring the highest standards of reliability while embracing technology and innovation. Today, advanced robotics are integrated into our production line to empower our people.

Reliability Rooted in Tradition

By automating repetitive, physically demanding tasks, our skilled team is able to focus on what truly matters: applying their expertise, creativity, and problem-solving to deliver exceptional quality and continuous improvement.

Inside Somersby: Advanced Technologies Keeping Us Future-Ready

Our story is one of evolution. From meeting rising demand to embracing automation, empowering people, and investing in advanced capabilities. What began as a challenge became an opportunity to innovate, blending robotics with human expertise. Today, our factory stands as a symbol of progress, combining tradition, technology, and adaptability to deliver exceptional quality for customers across Australia and New Zealand.

1. The Challenge That Sparked Change

1. The Challenge That Sparked Change

As demand for Grifco’s commercial door openers continues to surge, we’ve embraced a smarter way of manufacturing, blending advanced automation with the skill and creativity of our people. This approach future-proofs our brand, increases production capacity, and creates new opportunities for our team to learn, grow, and innovate.

2. Starting the Automation Journey

2. Starting the Automation Journey

Our journey began with the first Robotic Machining Cell, designed to machine gears and shafts for our gearboxes. Its success was undeniable - halving manufacturing cycle times and reducing manual labor. In 2019, we added a second robotic machine, further boosting productivity and efficiency.

3. Empowering Our People

3. Empowering Our People

Automation at Grifco is about creating opportunities. By automating repetitive tasks, we’ve freed our skilled team to focus on quality control, process improvement, and innovation. Employees have been cross-trained, enhancing their skills and career prospects while improving workplace safety.

4. Advanced Capabilities for the Future

4. Advanced Capabilities for the Future

Today, our Somersby factory features cutting-edge technologies including laser cutting, robotic automation, and plastic moulding. These capabilities allow us to remain flexible and adaptable to changing market needs, delivering exceptional quality and reliability for customers across Australia and beyond.

Learn More About What Makes Merlin a Smarter Choice

Want to Automate Your Business Access?

FAQ

Yes, in most cases you can motorise an existing roller door, provided a few conditions are met. The door should be in good condition with no warping, rusted tracks, or broken springs. There needs to be enough side clearance for the motor. Some models mount beside the door drum (jackshaft), while others require more space. You’ll also need a nearby power source, such as a power point or wiring run. Finally, the size and weight of your door must match the motor’s capacity, as larger industrial doors require heavy-duty operators.
Electric roller doors are very energy-efficient. In standby mode (idle), they typically use less than 1 watt of power. During operation, most models consume around 225 watts, depending on the door’s condition and the operator type.
A weight bar is a steel or aluminium bar fitted across the bottom of the roller door curtain. It adds a small but consistent amount of weight (usually 1–3 kg) along the full width of the door. The weight bar helps the motor operate smoothly by ensuring the door curtain engages properly and rolls evenly. It maintains smooth downward momentum without relying solely on gravity, improves the seal against the floor, and reduces shuddering in windy conditions. A weight bar isn’t about making the motor stronger - it’s about ensuring smooth, reliable operation and proper safety performance every time.

Safety and compliance requirements can vary depending on your site and business needs. However, all Grifco motors meet Australian and New Zealand safety standards.

At a minimum, appropriate entrapment protection devices must be installed and operational. These devices are essential to comply with safety regulations and ensure the proper functionality of Grifco products. Failure to install them may result in non-compliance and could impair product performance.

Additional compliance accessories may also be required. That’s why it’s important to have your site assessed by an authorised Grifco dealer. This ensures the correct products are selected and that installation meets all relevant safety and compliance requirements.

Grifco specialises in manufacturing premium shutter operators. If you require both shutters and automation, our network of qualified dealers and door manufacturers can supply and install the complete solution. They ensure correct fitting and full compliance with safety standards for your peace of mind. Once your shutters are installed, the same dealer can professionally fit Grifco operators, guaranteeing optimal performance and long-term reliability.
Yes, roller shutters can significantly reduce external noise, especially when you choose insulated models with foam-filled or double-wall slats. These designs help dampen sound from traffic or industrial areas, creating a quieter and more comfortable environment inside your commercial property. While they won’t make your space completely soundproof, they can noticeably cut noise levels, making them an excellent choice for noise-sensitive locations. Our network of qualified dealers can assist you in selecting the right roller shutter to suit your business needs.

While some basic troubleshooting - such as checking the power supply or remote batteries - can be done yourself, it’s important to remember that industrial roller shutters are large, heavy, and complex. For safety and reliability, repairs should always be carried out by a qualified professional. Engaging a Grifco dealer ensures your operator and shutters are serviced correctly and remain compliant with safety standards. To minimise repair needs, we recommend annual servicing by an authorised dealer. Regular maintenance helps identify issues early, reduces downtime, and extends the life of your equipment.

Yes. All industrial doors require regular servicing to maintain safety, reliability, and performance. We recommend engaging a Grifco dealer annually to ensure your door, automation systems, and accessories are operating as they should. Scheduled maintenance helps prevent unexpected breakdowns, reduces downtime, and extends the life of your equipment.

Roller shutters are designed for everyday use, providing security and access control for commercial spaces. They open and close on demand and use standard operators built for more standard daily operation.

Fire shutters, serve a completely different purpose. They are part of the building’s fire safety system and are designed to automatically close during a fire to help contain smoke and flames, protect escape routes, and prevent the fire from spreading. Because of this critical function, fire shutters must meet strict fire‑rating and compliance requirements that standard roller shutters are not designed for.

This is why a specialised fire shutter operator is essential. It must be able to respond to close the shutter in a controlled and safe manner during an emergency in extreme conditions. Grifco operators are engineered and certified specifically for fire safety performance, ensuring the shutter works reliably when it matters most.

Grifco fire shutter operators are designed to meet Australian & New Zealand safety and compliance standards. They include features like controlled descent, manual override, and compliance-approved accessories to ensure safe operation in both everyday use and emergency situations.

Fire shutters fitted with Grifco operators can be used just like standard shutters for everyday opening and closing. They operate normally during day‑to‑day use, providing reliable access whenever you need it. The fire‑response function only activates during an emergency or scheduled test, ensuring the shutter performs exactly as required when a fire event occurs.

Fire shutters often require specific accessories depending on the site and its compliance requirements. Your Grifco installer will assess your facility and recommend the appropriate safety and control accessories needed for compliant and safe operation.

Only a qualified and authorised Grifco dealer or technician should install, maintain, or service a fire shutter operator. Proper installation is essential to ensure the system functions correctly in an emergency and meets all required safety and compliance standards.

A sectional door is made up of multiple horizontal panels that open vertically and curve along tracks to sit neatly under the ceiling. This design saves space, provides strong insulation options, and suits a wide range of commercial applications. Unlike roller doors, sectional doors offer a smoother, quieter operation and are ideal when overhead clearance is required.

Sectional doors operate by running along a set of tracks that guide the door upward and overhead in a smooth motion. Torsion springs are used to counterbalance the weight of the door, allowing the opener to lift and lower it with ease. When paired with a Grifco sectional door operator, the system delivers reliable, controlled movement suitable for high‑use environments such as warehouses, workshops, and commercial carparks.

Commercial and industrial sectional doors can differ significantly based on your site. Therefore the costs varies depending on size, materials, insulation, and hardware requirements. Your Grifco dealer can provide a tailored quote based on your site, door type, and operational demands.

Tensioning a sectional garage door involves adjusting the torsion springs to ensure smooth, balanced operation. Because these springs are under high tension, this process can be dangerous and should only be carried out by a trained technician. Incorrect tensioning can lead to door imbalance, excessive wear, or safety issues, so always engage a professional Grifco dealer.

Grifco sectional door operators are designed with a built‑in manual release so you can operate the door safely if there’s a power outage. To use the door manually, simply pull the red manual release cord or handle to disengage the motor from the door. Once released, you can lift or lower the sectional door by hand.

When power is restored or you’re ready to return to normal operation, gently move the door to the fully closed position and re‑engage the manual release mechanism. The operator will then reconnect and resume powered operation.

For safety, always ensure the area is clear and the door is stable before operating it manually. If the door feels heavy, unbalanced, or difficult to move, contact your authorised Grifco dealer for assistance.

Installing an automatic gate opener requires a trained technician to ensure correct configuration, site safety, and compliance with Australian & New Zealand standards. A Grifco authorised dealer will assess your gate structure, power supply, duty cycle requirements, and safety devices before completing the installation. 

Safety is a priority in all Grifco operators. Our slide gate operator include features such as obstruction detection, soft‑start/soft‑stop operation, auto‑reverse capability, and compatibility with monitored safety devices. Sesigned to meet Australian and New Zealand safety standards and can be paired with additional accessories such as to ensure compliant and secure gate operation.

Routine maintenance ensures long term safety and performance. This may include checking the gate alignment, cleaning tracks, inspecting safety devices, tightening hardware, and verifying correct motor operation. In most instances, an annual service is required. High‑cycle sites may require more frequent servicing. Your Grifco dealer can provide scheduled maintenance plans based on your site's specific usage.

Start by checking the gate for physical obstructions, verifying power supply, ensuring that safety sensors are clear of debris, and reviewing any indicator lights on the control board. Many common faults can be quickly resolved through these basic checks. For detailed guidance, contact your Grifco dealer or our Customer Service team for assistance.

Pricing varies depending on the type of door or gate, your facility's usage requirements, installation needs as well as compliance accessories you would require. To receive an accurate quote, please contact Customer Service and we’ll arrange for a local supplier to provide a detailed estimate.

Grifco automatic operators deliver heavy‑duty reliability, making them ideal for frequent daily use and for managing large or heavy doors commonly found in commercial environments. Built with durable components engineered to withstand dust, vibration and the demanding conditions across Australia and New Zealand, they offer a long operational lifespan when properly maintained. High‑torque motors ensure smooth, consistent movement that reduces wear on tracks and springs, while all systems meet Australian and New Zealand safety standards and integrate easily with safety beams, emergency stops and manual release mechanisms. Many models also support smart control features, including remote operation and compatibility with myQ Connectivity, all while remaining low‑maintenance even in high‑demand settings.

Given their quality and, in many cases, Australian manufacturing, these systems do come with a higher upfront cost. Larger motor units may also require additional clearance space, and servicing should be carried out by a qualified technician familiar with Grifco equipment. Some models also have fewer built‑in consumer‑focused features, depending on the application.

A commercial door operator is a motorised system designed to open and close commercial or industrial doors such as roller shutters, sectional overhead doors and high‑speed warehouse doors. These operators are engineered for demanding environments where doors are larger, heavier and operate far more frequently than a typical home garage door.

In simple terms, a commercial operator is the heavy‑duty counterpart to a residential opener. While a home opener is designed for light, occasional use, a commercial operator is built with stronger components, higher‑torque motors and enhanced safety and control features to support continuous, reliable operation in busy commercial settings.

Commercial door operators come in a range of types, each designed for specific door sizes, environments and operational requirements. The main categories include:

  1. Light Commercial Operators – Suitable for smaller commercial doors or sites with moderate daily use.
  2. Electronic Commercial Operators – Offer precise electronic control, often used where accuracy and integration with safety devices are essential.
  3. Mechanical‑Limit Commercial Operators – Use mechanical limit switches for simple, reliable door travel control in industrial environments.
  4. Heavy‑Duty Operators – Built for large, heavy doors and high‑cycle applications such as warehouses, loading docks and logistics hubs.
  5. Specialty Commercial Operators – Designed for unique or high‑risk environments, including:
    • Solenoid brake operators
    • Dust‑ignition‑proof operators
    • Flameproof (Ex d) operators for hazardous zones
    • Fire shutter operators
    • Specialty fire shutter operators with enhanced fire‑rating requirements
    • Fire‑shutter manual hoists
    • Standard manual hoists for non‑motorised fire doors or emergency operation

Each operator type is engineered to meet different safety standards, duty cycles and environmental conditions, ensuring reliable operation for the specific demands of the site.

A door operator uses an electric motor, a geared drive system and an internal control circuit to convert electrical power into the mechanical force needed to open and close a door. When activated, the motor drives the gears to rotate a shaft, chain or drum, moving the door smoothly along its track. The control system manages the door’s open and close limits, safety inputs and user commands to ensure safe, reliable and efficient operation whether the door is a roller shutter, sectional garage door or industrial overhead door.

Signs can vary, but may include inconsistent operation, loud noises, slow movement, or failure to respond to remotes. In many cases, a professional service of the door or gate is sufficient to resolve the issue. Your Grifco dealer can assess the condition of your system and advise whether servicing is enough or if repairs or replacement are recommended.